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OUR
PRODUCTS |
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Over the period on account of Quality & services, Fortune is established as a well known name in Fly Ash Brick Plant &
Sanitary Machinery segment.
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FLY
ASH BRICKS PLANT:
Our first model of Fly Ash Brick Plant was with only 50 T Hydraulic Press. With time, experience & enthusiasm of providing robust & trouble free machinery we have achieved benchmark in design & after sales service. We are the first in the Indian market to introduce advance version model of Fly Ash Brick Plant having 85 T Press with Powder compacting PLC based Mechanized Plant technology.
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With the growing market & to cater remote location clients in the Fly Ash Brick manufacturing field we have recently introduced a semi-automatic Model of Fly Ash Brick Plant which has Hydraulic Press without any Electronics / Instrumentation, robust, hand lever operated. The press is without any rotating parts & high capacity.
Fortune is manufacturing following two types of
Fly Ash Bricks Plant for catering different
customer segments.
1.
Automatic Fly Ash Brick Press Plant
2. Semi Automatic Fly Ash Brick Press Plant
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ABOUT
FLY ASH BRICKS
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Fly Ash can be used in the range of 40-70%. The other ingredients are lime, gypsum (/cement), sand, stone dust/chips etc. Minimum compressive strength of 70 kg/cm2can easily be achieved and this can go upto 250 Kg/cm2 (in autoclaved type).
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ADVANTAGE
OF FLY ASH BRICKS OVER BURNT CLAY BRICKS:
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Lower requirement of mortar in construction
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Plastering over brick can be avoided
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Controlled dimensions, edges, smooth and fine finish & can be in different colours using pigments
Cost effective, energy-efficient & environment friendly (as avoids the use of fertile clay
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FLY
ASH BRICKS VIZ-A-VIZ CLAY BRICKS
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A lot of studies have been conducted on durability aspects of Fly Ash bricks in many CSIR Labs, IITs, etc. Recently a study was sponsored by Fly Ash Mission, TIFAC and implemented by four CSIR Labs namely: CBRI - Roorkee, RRL-Bhopal, ERADA-Vadodara and CFRI-Dhanbad to assess the durability of Fly Ash brick viz-a-viz clay brick. In this study all kind of aggressive environment as acidic, saline etc. were quantified (in terms of its concentration and exposure duration) to conduct accelerated tests on Fly Ash bricks and clay bricks both. The study has been completed and it has concluded that Fly Ash bricks are as durable as clay bricks and in fact in certain aggressive environments perform better than clay bricks.
Fortune manufactures both Automatic & Semi Automatic Press type Plant for Fly Ash Brick Production.
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1.
AUTOMATIC FLY ASH BRICKS PRESS PLANT
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The Brick Press offered by Fortune is based on Hydraulic Powder compacting technology, the Press has fully automated programmeable functions using imported PLC System. All the operations of the press are sequenced to give the required output. This is a sophisticated Plant adopting.
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Mechanical system & Hydraulics
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Electronics
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Instrumentation & controls
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Click on
image to large view
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DETAILS OF AUTOMATIC HYDRAULIC BRICK PRESS PLANT FROM FORTUNE ENGINEERS
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1.1
PRODUCTIVITY
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| Sr.
No. |
Model |
FEBP
- 03 |
Remarks |
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Brick Size
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230x110x75 mm |
190x90x90 mm |
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| 1 |
No of Bricks per stroke
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6 |
7 |
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| 2 |
No of Stroke
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5 |
5 |
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| 3 |
No of Bricks/min
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30 |
35 |
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| 4 |
No of Bricks per Hr
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1800 |
2100 |
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| 5 |
No of Bricks /Shift ( 8 Hrs)
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12240 |
14280 |
PLF of 85%
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| 6 |
No of Bricks/Day
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24000 |
28000 |
2 Shifts per day |
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1.2
PRODUCTION PROCESS OF AUTOMATIC HYDRAULIC BRICK PRESS PLANT
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| Sr.
No. |
Activity |
Process |
Remarks |
| 1 |
Raw Material feeding
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Manual feeding/Volumetric Control
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Mixing
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Batch type intensive rapid mixing with manual water feeding.
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| 3 |
Brick Production
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Powder compacting technology with PLC controlled system to give sufficient pressure for inter-molecules bonding
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| 4 |
Green
Production Handling
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Manually on Pallets
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| 5 |
Green Product Curing
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Manual Curing System By Sprinkling Water jets
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1.3
BRICKS SPECIFICATIONS
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| Sr.
No. |
Particulars |
Value |
Unit |
Remarks |
| 1 |
Brick Wt
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2.7-3.2 |
Kgs |
Size 230x110x75 mm
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2.3-2.7 |
Kgs |
Size 190x90x90 mm |
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Compressive Strength
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70-150 |
Kgs/cm2 |
Recipe is optimized to achieve it.
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| 3 |
Water absorption
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15-20 |
% |
Depends on composition |
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1.4
RAW MATERIALS & COMPOSITION
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| Sr.
No. |
Particulars |
Range
% |
Remarks |
| 1 |
Fly As
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60-70
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The recipe can be set based on any of this available materials/waste to achieve the desired strength level.
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| 2 |
Sand
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15-25
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| 3 |
Cement
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5-10
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Lime
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10-12
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| 5 |
Zypsum
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2-5
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| 4 |
Stee Plant Slag
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10-30
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1.5
MANPOWER REQUIREMENT FOR AUTOMATIC FLY ASH BRICK PLANT
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| Sr.
No. |
Activity |
Skill level |
Remarks |
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Skilled |
Semi |
Unskilled |
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| 1 |
Supervisor/Operator to operate all equipment
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1 |
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| 2 |
Operator for Feeding & Mixing Quality control
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1 |
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| 3 |
Raw material section & Curing
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5 |
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| 4 |
Green Product Transfer
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5 |
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Total
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1 |
1 |
10 |
Total
12 Person |
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1.6
SCOPE OF SUPPLY FOR AUTOMATIC FLY ASH BRICK PLANT
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| Sr.
No. |
Particulars |
Construction features |
Purpose |
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1
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Storage hopper with belt conveyor
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Hopper of 500 kgs cap. with 4 mts long belt conveyor having 1 HP drive
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To prepare & hold the batch ready for Pan Mixer
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2
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Heavy Duty Pan Mixer
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500 Kg. Capacity Mixer with 15HP Crompton / Kirloskar Electric motor & V 700 Greaves Make Gearbox. Mixer body is made from 16 mm bottom plate, 8 mm side plate, Heavy duty bearing housing, spring backed arm assembly, Rollers and 5 mm liners for bottom & side wall of mixer
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For perfect mixing of ingredients to give consistency in Product quality. |
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3
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Belt Conveyor System
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8 meter long Conveyor system with structure and 3 HP Electric Motor & Gearbox bottom Guide Support base, top discharge chute, Belt cleaning Scrape System
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For holding & conveying mix material to press Feeding system, by the time the next batch gets ready in Pan Mixer.
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Box Feeding System
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Dynamic Storage System of 500 Kgs Capacity with 1 HP electric motor, Gearbox & heavy-duty structure
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Hold up of wet mix in Box feeder gives the minimum time required to initiate Cementing Process ofIngredients, before the mix is subjected to high hydraulic Pressure, & for continuity of the operation. |
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Press Feeder Bin
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250 Kgs Bin with discharge chute
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for holding the material for Press feeding System
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6 |
Auto Press Feeding System
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Hydraulic Press Feeding System having S.S. 304 Liner plate with 0.5 HP Electric Motor with Aluminium gear Box & feeder Fan
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Auto Press feeding system take care of proper distribution of material
to all the cavities of brick mould up to the required quantity, resulting in better & consistent strength of the Product.
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7 |
Hydraulic Brick Press
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Fully window cut type Hydraulic Press (85 MT) made from jointless ultrasonically tested Plate
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Having 6 or 7 Bricks Cavities depending on selected Size.
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8 |
Hydraulic Power pack system
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with 12.5 HP Crompton / Kirloskar Electric motor Dowty make 23 + 71 Lt Pump and Yuken make Hydraulic valves with prefill valve & guide cylinder system.
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For different operations of Hydraulic Brick Press.
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9 |
PLC based Control Panel
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Proximity controlled fully automatic Control panel with Delta (Taiwan) make PLC, Control relays, Starters & overload relays For all motors, power Transformers, duly powder coated (TEDF) totally enclosed Dust Proof Panel enclosure & remote control console (fitted brick press) .
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For control of Hydraulic Brick Press operations in Auto/Manual Mode.
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