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OUR
PRODUCTS |
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Over the period on account of Quality & services, Fortune is established as a well known name in Fly Ash Brick Plant &
Sanitary Machinery segment.
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FLY
ASH BRICKS PLANT:
Our first model of Fly Ash Brick Plant was with only 50 T Hydraulic Press. With time, experience & enthusiasm of providing robust & trouble free machinery we have achieved benchmark in design & after sales service. We are the first in the Indian market to introduce advance version model of Fly Ash Brick Plant having 85 T Press with Powder compacting PLC based Mechanized Plant technology.
With the growing market & to cater remote location clients in the Fly Ash Brick manufacturing field we have recently introduced a semi-automatic Model of Fly Ash Brick Plant which has Hydraulic Press without any Electronics / Instrumentation, robust, hand lever operated. The press is without any rotating parts & high capacity.
Fortune is manufacturing following two types of
Fly Ash Bricks Plant for catering different
customer segments.
1.
Automatic Fly Ash Brick Press Plant
2. Semi Automatic Fly Ash Brick Press Plant
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ABOUT
FLY ASH BRICKS
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Fly Ash can be used in the range of 40-70%. The other ingredients are lime, gypsum (/cement), sand, stone dust/chips etc. Minimum compressive strength of 70 kg/cm2can easily be achieved and this can go upto 250 Kg/cm2 (in autoclaved type).
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ADVANTAGE OF FLY ASH BRICKS OVER BURNT CLAY BRICKS:
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Lower requirement of mortar in construction
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Plastering over brick can be avoided
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Controlled dimensions, edges, smooth and fine finish & can be in different colours using pigments
Cost effective, energy-efficient & environment friendly (as avoids the use of fertile clay
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FLY
ASH BRICKS VIZ-A-VIZ CLAY BRICKS
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A lot of studies have been conducted on durability aspects of Fly Ash bricks in many CSIR Labs, IITs, etc. Recently a study was sponsored by Fly Ash Mission, TIFAC and implemented by four CSIR Labs namely: CBRI - Roorkee, RRL-Bhopal, ERADA-Vadodara and CFRI-Dhanbad to assess the durability of Fly Ash brick viz-a-viz clay brick. In this study all kind of aggressive environment as acidic, saline etc. were quantified (in terms of its concentration and exposure duration) to conduct accelerated tests on Fly Ash bricks and clay bricks both. The study has been completed and it has concluded that Fly Ash bricks are as durable as clay bricks and in fact in certain aggressive environments perform better than clay bricks.
Fortune manufactures both Automatic & Semi Automatic Press type Plant for Fly Ash Brick Production.
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2.
SEMI AUTOMATIC FLY ASH BRICK PLANT |
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To cope up with the with the increasing trend of different Brick Sizes by different end users we have designed the Manual Press with the flexibility of changing Brick Size by changing mould set. One can change the product Size by changing mould set in 1-2 hr.
ADVANTAGE OF SEMI AUTOMATIC BRICK PRESS
Simple & robust with window cut Frame
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No Electronics or instrumentation
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No rotary parts
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The offered Machine meets all the requirements of practically trouble free Machine. |
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Click on
image to large view
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DETAILS OF AUTOMATIC HYDRAULIC BRICK PRESS PLANT FROM FORTUNE ENGINEERS
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2.1
PRODUCTIVITY |
| Sr.
No. |
Model |
FEMBP
- 02 |
FEMBP
- 03 |
Remarks |
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Brick Size
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230x150x90 mm |
230x110x75 mm |
190x90x90 mm |
230x150x90 mm |
230x110x75 mm |
190x90x90 mm |
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| 1 |
No of Bricks per stroke
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8 |
10 |
12 |
8 |
10 |
12 |
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| 2 |
Stroke cycle
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20
Sec |
20
Sec |
20
Sec |
15
Sec |
15
Sec |
15
Sec |
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| 3 |
No of
Bricks/Hr
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1440 |
1800 |
2160 |
1920 |
2400 |
2880 |
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| 4 |
Achievable capacity Bricks/Hr
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1008 |
1260 |
1512 |
1344 |
1680 |
2016 |
70% PLF |
| 5 |
Production
in 8 hour shift
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8064 |
10080 |
12096 |
10752 |
13440 |
16128 |
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2.2
PRODUCTION PROCESS |
| Sr.
No. |
Activity |
Process |
Remarks |
| 1 |
Raw Material feeding
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Manual feeding/Volumetric Control
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Mixing
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Batch type intensive rapid mixing with manual water feeding.
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| 3 |
Brick Production
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Powder compacting technology with lever operated manually controlled Hydraulic System to give sufficient pressure for inter-molecules bonding
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Green
Production Handling
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Manually on Pallets
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Green Product Curing
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Manual Curing System By Sprinkling Water jets
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2.3
BRICKS SPECIFICATIONS |
| Sr.
No. |
Particulars |
Value |
Unit |
Remarks |
| 1 |
Brick Wt
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2.7-3.2 |
Kgs |
Size 230x110x75 mm
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2.3-2.7 |
Kgs |
Size 190x90x90 mm |
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Compressive Strength
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70-90 |
Kgs/cm2 |
Recipe is optimized to achieve it.
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| 3 |
Water absorption
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15-20 |
% |
Depends on composition |
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2.4
RAW MATERIALS & COMPOSITION |
| Sr.
No. |
Particulars |
Range
% |
Remarks |
| 1 |
Fly Ash
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60-70
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The recipe can be set based on any of this available materials/waste to achieve the desired strength level.
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Sand
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15-25
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Cement
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5-10
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Lime
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10-12
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| 5 |
Zypsum
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2-5
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Stee Plant Slag
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10-30%
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2.5
MANPOWER REQUIREMENT FOR AUTOMATIC FLY ASH BRICK PLANT |
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10
- 14 Person
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2.6
Land Required |
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Minimum ½ Acres, Shed
area 5x8 mts
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2.7
SCOPE OF SUPPLY FOR SEMI AUTOMATIC FLY ASH BRICK PLANT
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| Sr.
No. |
Particulars |
Construction Features |
Purpose |
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FEMBP-02 |
FEMBP-03 |
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1
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Pan Mixer
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Mixer with suitable regenerated Gearbox, having heavy duty Rollers. The entire inside body is provided with EN#9 liners
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For perfect mixing of ingredients to give consistency in Product quality.
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1.1
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Cap
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500 kgs
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750 kgs |
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1.2
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Motor
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15HP Crompton/ Kirloskar/Std
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15 HP Crompton / Kirloskar/Std |
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2
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Belt Conveyor System
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5 meter long Conveyor system with structure and 1 HP Electric Motor & Gearbox bottom Guide Support base, top discharge chute.
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For holding & conveying mix material to Press Feeding Hopper, by the time the next batch gets ready in Pan Mixer. |
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3
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Feeding Hopper
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500 Kgs
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750 Kgs
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Hold up of wet mix in storage hopper gives the minimum time required to initiate Cementing Process of Ingredients, before the mix is subjected to high hydraulic Pressure, & for continuity of the operation.
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4
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Hydraulic Brick Press
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Manual Lever operated Hydraulic Brick Press of 50 Tons loading capacity. The structure of the Machine is fully window cut type. The Machine is provided with Hydraulic Cylinders for
1. Pressings-1 No
2. Ejection-2 Nos
3. Feeder Trolley-1 No
The Machine is provided with Dust covers for punch mounting Plate, ejection Cylinder assembly & Feeder Trolley The Machine consists of Hydraulic Power pack with Dowty make gear Pump with 10 HP CG or Standard make Motor, Standard make Hydraulic components & Italian make lever operated Valves
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Having 8/10 or 12 Bricks Cavities depending on selected Size. |
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4.1
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Loading Capacity
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50 T
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84 T
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4.2
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Pressings Cyliners
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1 No
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2 Nos
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4.3
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Ejection Cylinder
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2 Nos
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2 Nos
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4.4
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FeederTrolley Cylinder
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1 No
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1 No
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5
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Pallet Conveyor
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10 feet long conveyor for transporting pallets, till they are handedled
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Ease of operation & time cushion for labour handling green product pallets.
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